Solvent Extraction Equipments

Product Details:

Application :

• To process flakes to make porous cake good for solvent extraction.
• To squeeze partial oil from highly oil content seeds like Rapeseed, Sunflower etc.
• To process castor expeller cake to convert in to porus cake good for solvent extraction.

Details :

• Type - Most modernized unit with updated features and improved metallurgy of worms and hardened sleeve provided throughout the barrel length to protect main barrel from wear and tear
• Attachments - Most modernized hydraulic Auto run with Adiabatic Accumulator and Extra long squeezomatic supplied along with expander / extruder.
• Capacity - Various models available with capacity range from 50TPD to1000TPD.
• Made out of special metallurgy duly hardened for better performance i.e. low wear and tear

Construction :

• Drive - Through single piece bearing housing fitted with set of Axial cum Radial Load bearing coupled to Electric motor through Gearbox / pulley.
• Main Barrel - Seamless cold drawn steel pipe duly machined internally & externally for accurate fitment of worms & scrapper bolts.
• Worms - Set of staggered pitch worms provided for gradual loading and smooth advancement of material. Worms made out specially metallurgy material duly hardened for better life.
• Body - Mandrel actuation in phosphorous bronze linear duly lubricated for higher sensitivity and proper action
• Hydraulic Cylinder - Fitted with German polymer seals and hardchroned piston rods duly ground and seamless honned tubes.
• Hydraulic Power Pack - Provided with pump, motor, control valves, pressure switch for Auto tripping to save electric energy.
• Adiabatic Accumulator - Most modernized setting free, charging free, maintenance free unit highly active and sensitive in energy storage and releasing when required.

Attachments:

• Most modernized hydraulic Auto run with Adiabatic Accumulator and Extra long squeezomatic supplied along with expander / extruder.

Capacity:

• Various models available with capacity range from 50TPD to1000TPD.

Construction:
Drive:

• Through single piece bearing housing fitted with set of Axial cum Radial Load bearing coupled to Electric motor through Gearbox / pulley.

Main Barrel:

• Seamless cold drawn steel pipe duly machined internally & externally for accurate fitment of worms & scrapper bolts.

Worms:

• Set of staggered pitch worms provided for gradual loading and smooth advancement of material. Worms made out specially metallurgy material duly hardened for better life.

Product Details:

Purpose:

• To cool the flakes/ expander cake.

Type:

• Modular horizontal type single pass chain conveyor type, enclosed unit fitted with blowers, cyclones, radiator, gearbox and motors.

Blowers, Radiators Conveyor:

• Drying module will be fitted individually with one FD blower each along with Radiator and on SD blowers & cyclones for exhaust of moisture .Two blowers for cooling from 95º C. To 45º C-50º C. (adjustable) in each cooling module.

Shaft & Sprocket:

• Each shaft provided with key way & step locking will fitted with 2 no of 150mm pitch sprocket will be tempered to minimize wear and tear of sprocket. There will be provision of taking out sprocket and shaft assembly complete from the covers provided on one.

Drier Feeding:

• Inlet chute of drier cooler will be provided with rotary valve for air locking & uniform spreading of material driven from main drive.

Material exit area:

• Screw conveyor with motor will be provided at the bottom exit port of chamber drive by electric motor.

Fines Collection:

• Separate screw conveyor will be provided to collect fins. Drive from main drive unit.

Main Drive:

• One unit of reduction gearbox will be provided on the top of the module with electric motor.

Product Details:

We are offering Flaker Machine that are the result of innovative engineering and continuous product development. It has an unique interlinked pivoted bearing housing that assures high sensitivity of machine, better life of roll, accurate consistent flaking at higher capacity and ease of operation with low energy consumption, due to stepped roll design Flaking is done through the length of roll hence no edge grinding required.

Salient Features:

• No Edge Grinding of rolls due to full length flaking.
• Highly sensitive fully floating Hi-tech split bearing housings.
• Automatic sensitive double acting hydraulic system with adiabatic accumulator.
• Hydraulic operated remote control feed adjustment & auto tripping mechanism.
• Flexible body to accommodate various sizes of rolls.
• Higher capacity, lower energy consumption, longer roll Life.